Padmavati Filt Fab Pvt. Ltd. is one of the well-known Wound Cartridge Filter Manufacturers and Suppliers in Bangalore. We engineered using high-quality materials that offer durability, reliability, and precision making them the industry of choice when it comes to filtration solutions that cannot be matched. We provide high-quality Wound Filter Cartridge that is made to be highly efficient in terms of filtration and performance. We provide the best filters to remove contaminated water in industrial and commercial uses to supply clean, safe, and consistent fluid flow.
Types of Wound Cartridge Filter
We are leading Wound Cartridge Filter Manufacturers in Bangalore, we manufacture cartridges in various micron ratings for precise contaminant removal.
Microfiber PP Wound Filter Cartridge: It employs the new technology of microfiber of capturing sub-micron particles, which provide the highest purity and clearness to their critical uses.
Jumbo / High Flow Wound Filter: It has the ability of handling large capacities of liquid with high flow rates, without affecting the quality of filtration and it is thus suited in heavy-duty applications.
Polypropelyene Wound Filter Cartridge: PP Wound Filter Cartridges has a lightweight standard core and offers efficient, economical filtration of general industrial and commercial liquids.
Stainless Steel Wound Filter: It is designed to take high temperatures and pressure and therefore work consistently in the demanding industrial conditions.
String Wound Filter Cartridge: It is coiled with high strength yarn in order to provide graduated-density depth filtration of liquids with different viscosities and solids.
40 Inch Wound Cartridge Filter: It offers extended length for high-capacity filtration in large-scale industrial systems.
PP Wound Filter Cartridges: They provide cost-effective and reliable filtration suitable for a wide range of industrial liquids.
20 Inch Jumbo Wound Cartridge: Handles large capacities of liquid with high flow rates, making it suitable for heavy-duty applications.
Manufacturing Process of Wound Cartridge Filter
As Wound Cartridge Filter Manufacturers in Bangalore, we carefully wind high-quality filter media around a rigid core for maximum filtration surface.
Raw Material Selection: Depending on the compatibility with liquids and the need to filter, we will choose high quality materials, which include polypropylene, polyester, cotton, or glass fiber.
Core Preparation: The filter is based on a perforated core which is made of stainless steel or polypropylene and mounted to the winding machine.
Winding Process:
Yarn Winding: The yarn is wound in a uniform pattern, which is in the shape of a diamond around the rotating core to ensure uniform filtration.
Gradient Density: Tension is set to give it a denser layer towards the core and a less dense one towards the edge to maximize the capacity to hold dirt.
Micron Rating Control: Filtration accuracy of 0.5-100+ microns is found in control of the yarn type, spacing, and pattern of winding.
Automatic Termination: The winding process is terminated automatically when the outer diameter desired is achieved by the sensors.
Finishing & Quality Control:
Cutting: Cartridges are shaped to the industry sizes of 10-40 inches.
Inspection: Every filter is checked in terms of pressure resistance and accuracy and integrity of the material.
Packaging: Filters are packed in a careful way and in most instances in a clean room and sterilized where it is crucial.
Technical Specifications of Wound Cartridge Filter
As Wound Cartridge Filter Suppliers in Bangalore, lengths range from 10” to 60” including jumbo and high-flow options.
Parameter
Specification
Filter Media
PP, Cotton, Polyester, Glass Fiber
Micron Rating
1 µm – 100 µm
Cartridge Length
10”, 20”, 30”, 40”, 50”, 60”, 20” Jumbo
Outer Diameter (OD)
2.5” (Standard), 4.5” (Jumbo), 6”-8” (High Flow)
Inner Diameter (ID)
28–30 mm
Core Material
PP, Stainless Steel, Tin-Plated Steel
Operating Temperature
PP: 93°C, Cotton/SS: 121°C, Glass Fiber: 402°C
Max Differential Pressure
2.1–2.5 bar (35–36 psi)
Flow Rate (10” Standard)
Up to 15 LPM
End Cap Options
DOE, SOE, 222/Flat, 226/Fin
Configurations
DOE, Single/Double Open End with O-rings
Benefits of Wound Cartridge Filter
As Wound Cartridge Filter Manufacturers in Bangalore, we provide durable and corrosion-resistant wound cartridges for long-lasting performance.
High Flow Rates: It does not collapse under high pressure differentials and allows constant flow when subjected to very demanding processes.
High Dirt Holding Capacity: It captures the particles all through the media, not just on the surface, making it has a longer service life and replacement is minimized.
Excellent Contaminant Removal: It removes well dirt, sand, rust and sediments and is effective in protecting equipment and enhancing the quality of liquids.
Cost-Effective and Durable: It offers long term, dependable working, but at a minimum cost of maintenance and replacements.
Versatile and Customizable: It comes in many versions and many media to use with different chemicals, temperatures and industrial purposes.
Applications of Wound Cartridge Filter
As Wound Cartridge Filter Suppliers in Bangalore, our cartridges are ideal for water purification and industrial water systems.
Food & Beverage Processing: It guarantees transparency and cleanliness in syrups, bottled water, beer and wine.
Electronics and Industrial Processes: It filters plating chemicals and facilitates usage such as cooling towers and heat exchangers.
Water Treatment: It eliminates sediment, sand, and silt, which is pre-filtration to RO units and boiler water.
Chemical and Petrochemical Industries: It separates solvents and corrosive refinements and gives a stable performance even in the chemical and oil processes.
Pharmaceutical Applications: It provides high purity filtration of process fluids and membrane pre-filtration.
Why Choose Us?
Individualized Solutions to each Demand: We offer different sizes, media and configurations as per process and industrial needs.
Superior Filtration Expertise: We provide filters with high-quality performance as they get rid of various contaminants.
Reliability and Durability: Our filters are high pressure and high temperature resistant and provide long service with no problems.
Padmavati Filt Fab Pvt. Ltd. is leading Wound Cartridge Filter Manufacturers and Suppliers in Bangalore. We offer superior quality wound filters that is efficient, durable, and precise. Our filters are highly reliable in terms of performance and we have ensured that each filter is of high quality. Our experience and tailored solutions offer businesses cleaner fluids, easier functions, and extended filtration so that we can be counted on to service all your filtration requirements. For more details, contact us.
FAQ’s
They are constructed using Polypropylene (PP), Cotton, Polyester or Glass Fiber, and cores are Polypropylene, Stainless Steel or Tin-Plated steel based on the usage.
Wound Cartridge Filters are commonly between 1 µm and 100 µm, which permit the accurate filtration depending on the amount of soil.
Yes, depending on the media and the core material; like the Glass Fiber filters are capable of working up to 402°C, whereas Stainless Steel cores carry the high pressure systems.
