Padmavati Filt Fab Pvt. Ltd. is well-known Cartridge Filter Manufacturers and Suppliers in Chennai. We offer excellent-quality cartridge filter with high, grade media, strong constructions, and efficient flow constructions for providing high, quality contaminant removal, long, life service, as well as regenerate output uniformity. We are also offering a variety of Micron Cartridge Filter solutions for high precision particle separation in critical applications.
Types of Cartridge Filter
We are leading Cartridge Filter Manufacturers in Chennai, we provide polypropylene, polyester, and glass fiber cartridges for diverse industrial needs, including Fiberglass Industrial Cartridge Filter options for demanding environments.
String Wound Cartridges: It is built by wrapping string around a centre core, which offers extensive filtration and great capacity to hold dirt in case of heavy loads of sediment.
Polypropylene (PP) Spun / Melt Blown: It is composed of non-woven polypropylene fibers, which are relatively cheap and provide a solution to overall sediment removal in water and process liquids. This type is commonly used as a PP Filter Cartridge in multiple industries.
Activated Carbon: This eliminates the bad taste, odours, chlorine, and organic chemicals, thereby enhancing the clarity and quality of water.
Pleated Polyester / Cellulose: It has a pleated structure to increase surface area, efficiency, and longevity; polyester is favourable to high temperatures, and cellulose is perfect in sediment filtration.
Membrane Filters: This filter is a high-precision filter that is used in sub-micron filtering applications to remove fine particles and microorganisms in pharmaceutical, biotech, and electronics industries.
Stainless Steel / Metallic Sintered.: It is designed at high pressure and temperature levels, which is durable and reusable in oil, gas and chemical processing.
Manufacturing Process of Cartridge Filter
As Cartridge Filter Manufacturers in Chennai, we use premium filter media processed with advanced pleating and bonding technology.
1. Melt-Blown (Spun) Filter Production
Fiber Formation: Polypropylene resin is heated and extruded through small nozzles to form homogeneous microfibers that can be utilized as a good filtration.
Spinning & Collection: A rotating mandrel is used to deposit the fibers on a hot air blow in to a constant cylindrical filter body.
Density Gradient Creation: The inner core is made with a higher density and the outer layer is created with a more open structure to enhance dirt holding capacity.
Thermal Bonding: The media is heated to make the fibers bond with each other to increase the strength and filtration performance.
2. Pleated Filter Production
Pleating: The filter media are pleated to create more surface area which means faster flow rate and longer service life.
Core Assembly: The pleated media is placed around a support core that is strong in order to provide structural stability.
End Sealing: End caps are welded or bonded in place to avoid leakage, and assure full integrity of filtration.
Quality Testing: Every cartridge will be tested to ensure the accuracy of filtration, durability and performance.
Technical Specifications of Cartridge Filter
As Cartridge Filter Suppliers in Chennai, filters are compatible with water treatment, chemical, and industrial processing systems.
Parameter
Specification
Filter Design
Depth (Spun/Wound) or Pleated
Micron Rating
0.2 µm – 100 µm (Nominal); up to 99.9% (Absolute)
Particle Removal Efficiency
90%–99% (Nominal), ≥99.9% (Absolute)
Standard Lengths
10”, 20”, 30”, 40”, 50”
Outer Diameter (OD)
2.5” (Standard), 4.5” (Jumbo)
Inner Diameter (ID)
28 mm (Approx. 1.1”)
Configuration
SOE (Single Open End), DOE (Double Open End)
Filter Media
Polypropylene, Polyester, Cotton, Membrane, SS Sintered, Resin Bonded Filter Cartridge
Max Differential Pressure
Up to 4 Bar at 25°C
Recommended Change-Out
2.5 Bar
Operating Temperature
Up to 80°C (PP), 120°C (Polyester), Higher for SS
Gasket / O-Ring
EPR, Silicone, Nitrile, Viton
Initial Pressure Drop
≤ 50 mbar at rated flow
Flow Rate
2–4 m³/hr per 10” cartridge, depending on micron rating
Benefits of Cartridge Filter
As Cartridge Filter Manufacturers in Chennai, our filters deliver high filtration efficiency with extended service life.
Enhanced System Protection: Exceptional cleaning of debris and fine material, minimizing the wear on the downstream equipment and reducing the costs of all repairs.
Compact & Easy Maintenance: Constructed to fit in closed enclosures to be used hygienically and these take little time to install and replace.
Precise Micron Filtration: They come in a wide variety of micron ratings, including sub-micron models, to make sure that they remove all the particles and the fluid is purified.
Compatible and Durable Materials: Constructed of polypropylene, polyester, cellulose or stainless steel, with high chemical resistance and versatility of use.
High Dirt-Holding Capacity: Pleated and depth designs can be used to ensure effective retention of contaminants and also ensure stability in the flow performance.
Applications of Cartridge Filter
As Cartridge Filter Suppliers in Chennai, we provide reliable solutions for removing sediments, particles, and contaminants.
Food & Beverage Production: Filter drinks, syrups, and liquids to guarantee clarity, taste and safety during the production.
Industrial Water Filtration: They eliminate suspended solids, silt and fine particles thus maintains the same quality of water and system performance.
Pharmaceutical & Healthcare Processes: Applications Used to filter high purity of process fluids and purified water, hygienic, and regulatory.
Chemical and Process Industries: Manage reactive and corrosive liquid and handle equipment and ensure clean streams of processes.
Oil, Lubricant and Fuel Filtration: Eliminate contaminates in oils and fuels to enhance performance, wear and equipment life.
Why Choose Us?
Precision-Engineered Quality: Our Cartridge Filters are manufactured using the latest manufacturing techniques and quality assurance to ensure quality performance and life.
Reliable Service & Value: We provide competitive rates and delivery in time and responsive support to efficient and cost-effective operation.
Padmavati Filt Fab Pvt. Ltd. is leading Cartridge Filter Manufacturers and Suppliers in Chennai. We supply quality and high, performance Cartridge Filter solutions that are able to meet the ever, changing needs of the modern industries. We ensure that the filtration efficiency and service life will be maintained continuously through precision manufacture, quality materials, and application oriented designs. Our goal is to help our clients with dependable products that make the process safer, more efficient, and the system performance better. Contact us for more information.
FAQ’s
The cartridge Filters come in 0.2 micron to 100micron and beyond. This is based on filtration accuracy required.
Fine particles, sediments, and contaminants are filtered out of liquids or gases with the help of a Cartridge Filter. It provides clean and purified output in industrial and commercial application.
Replacement is dependent on the use, contamination degree as well as pressure drop. It is usually adjusted when the differential pressure attains the suggested limit.
