Pleated Filter Cartridge Manufacturers in Bangalore and Suppliers in Bangalore

Pleated Filter Cartridge Manufacturers in Bangalore- Padmavati Filt Fab Pvt. Ltd

Padmavati Filt Fab Pvt. Ltd. is trusted Pleated Filter Cartridge Manufacturers and Suppliers in Bangalore. Being an ISO 9001: 2015 certified company, we offer high performance pleated filter cartridges and we have developed pleated media that provides an excellent filtration rate, greater surface area and longer service life. Our cartridges are available in various materials and micron ratings to satisfy different industrial applications of liquid filtration while ensuring maximum reliability in removing contaminants during liquid operations like water treatment, chemicals, pharmaceuticals and food processing.

Types of Pleated Filter Cartridge

As Pleated Filter Cartridge Manufacturers in Bangalore, we offer high-efficiency pleated cartridges for clean air and fluid filtration.

  • PP Pleated Filter Cartridge: It is designed in such a way that it has a high dirt-holding capacity, low pressure drop, and long life under water and chemical filtration with FDA-approved polypropylene media.
  • PES Pleated Filter Cartridge (Pharmaceutical Grade): It is produced using polyethersulfone membrane which provides low protein binding, high flow rates as well as high levels of filtration at a high level of sterility.
  • PTFE Pleated Filter Cartridge (Pharmaceutical Grade): It is designed to be used in sterile pharmaceutical applications and has a high purity, integrity test performance, and microbial retention. Fiberglass Pleated Filter Cartridge provides excellent retention and durability for industrial applications.
  • Glass Fiber Pleated Filter Cartridge: It is produced using multi-layer borosilicate microglass media, which makes it suitable in depth filtration of high viscous and particulate fluids. Fiberglass Pleated Filter Cartridge is ideal for such applications.

Manufacturing Process of Pleated Filter Cartridge

As Pleated Filter Cartridge Manufacturers in Bangalore, we use premium filter media precisely folded and pleated for maximum surface area.

  1. Media Preparation & Pleating: The filter media is formed into a pleated zigzag pattern of consistent depth to increase the surface area for better filtration efficiency.
  2. Seam Welding: The pleated media is shaped into a cylinder and heat welded to ensure strong and contamination, free bonding.
  3. Cutting & Trimming: The cylinder is cut to the correct length which is then accurately cut to fit and perform well.
  4. Assembly: The pleated media is packed around an inner core with holes to increase the structural strength and high flow support.
  5. Cage & End Cap Sealing: For durability and to prevent any leakage, an outer cage and end caps are thoroughly sealed.
  6. Final Configuration: The cartridges are either finished as DOE or SOE or made in standard lengths of 10, 20, 30, or 40 inches.

Technical Specifications of Pleated Filter Cartridge

As Pleated Filter Cartridge Suppliers in Bangalore, our products feature high dirt holding capacity and low pressure drop.

Specification Details Options / Range
Filter Media High-performance pleated media for precise filtration PP, PTFE (Chemical/Pharma), PES, PVDF, Nylon, Glass Fiber
Micron Rating Absolute-rated for exact particle retention 0.1 µm to 100 µm
Filter Length Standard industry sizes 5″, 10″, 20″, 30″, 40″ (custom sizes available)
Outer Diameter Consistent sizing for housings 63 mm (2.5″), custom sizes available
Inner Core Material High-strength support to withstand pressure Polypropylene, Stainless Steel (304/316L)
End Cap Configuration Wide compatibility with filter housings DOE, SOE, Code 7 (226), Code 3 (222), Code 8
Maximum Operating Temp. Depends on media type Up to 85 °C (PP), 120 °C (PES), 180 °C (PTFE)
Max Differential Pressure Ensures integrity under flow 4.0 bar @ 25 °C; 2.5 bar @ 80 °C
Sterilization Compatibility Media integrity under sterilization Autoclave/Steam, Gamma, EO (varies by media)

Benefits of Pleated Filter Cartridge

As Pleated Filter Cartridge Manufacturers in Bangalore, our filters maintain stable performance under high flow and pressure conditions.

  • Excellent Particle Retention: Delivers regular and stable filtration nominal or absolute fine particle ratings.
  • Increased Efficiency and Dirt Capacity: Our pleated design has a greater surface area that gathers more contaminants and is better to offer filtration.
  • Extended Service Life: Equalized media minimizes replacement and maintenance downtimes to ensure continuous operations.
  • Low Pressure Drop: High flow reduces energy use because open pleats are open with minimised resistance.
  • Versatility and Chemical Resistance: Constructed of strong materials, such as PP, PTFE and PES and can be used in various chemical applications.

Applications of Pleated Filter Cartridge

As Pleated Filter Cartridge Suppliers in Bangalore, our products are widely used in industrial machinery, HVAC systems, and cleanrooms.

  • Oil, Gas, and Industrial Applications: Fluids, lubricants, fuels and HVAC air are filtered to ensure clean and efficient industrial systems.
  • Food and Beverage Processing: Sieves beverages and dairy items by eliminating particles and microorganisms to give safe consumption.
  • Water Treatment: Removes effectively sediment, rust and fine particles in the municipal and industrial water systems.
  • Pharmaceutical Industry: Applicable in both sterile and non-sterile filtration of APIs, solvents and water with high levels of purity.
  • Chemical Processing: Removes contaminants on acids, bases and solvents and the operations are effectively carried out in harsh chemical environments.

Why Choose Us?

  • Superior Quality: We employ high purity materials and high quality manufacture to provide a consistent high quality performance in filtration.
  • Versatile Solutions: Our cartridges are available as different media, micron ratings and sizes to be able to fit water, pharma, food, chemical and industrial usage.
  • Experienced Team: Our experience in the industry, as well as professional knowledge and skills, enables us to offer expert advice to offer the best filtration solutions.

Padmavati Filt Fab Pvt. Ltd. is leading Pleated Filter Cartridge Manufacturers and Suppliers in Bangalore. We offer excellent quality Pleated Filter Cartridges combination of reliability, efficiency and durability in a variety of industrial, pharmaceutical, and water treatment uses. Our every cartridge is produced to high standards, which guarantee customers high level of performance, prolonged service life and maximum filtration to the most vital processes in their operations. For more details, contact us.

FAQ’s

The fluid flows through the pleated media where the particles are either trapped on or captured inside the filter surface depending on the micron rating.

They are composed of many types of media such as polypropylene, PTFE, PES, PVDF, nylon, and glass fiber to meet specific chemical and temperature needs.

The indicators are that the pressure drop is increased, the flow rate is reduced or the media is discoloured in demonstration that the filter is clogged or saturated.

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