Padmavati Filt Fab Pvt. Ltd. is trusted Industrial Bag Filter Manufacturers and Suppliers in Pune. With over 15 years of experience and ISO certified we focus on providing high performance filtration systems that are used in industries to efficiently collect dust and control air pollution. We have designed our systems to be durable, high-filtrating rates and minimal maintenance systems. Having high standards of manufacturing, individual designs, and punctuality of delivery we guarantee good performance and adherence to environmental requirements. We are a reliable industrial air filtering solution partner due to our dedication to quality, innovation and consumer satisfaction.
Types of Industrial Bag Filter
We are leading Industrial Bag Filter Manufacturers in Pune, we provide various types of bag filters for wide range of Industries, Such as:
Pulse Jet Bag Filters: These filters clean the bags with short bursts of compressed air to not halt the operations so that it performs continuously with high efficiency and low maintenance. Our Pulse Jet Bag Filter technology ensures superior cleaning for large-scale operations.
Shaker Bag Filters: Such filters eliminate dust through a mechanical shaking of the bags during offline operation and hence can be used in small to medium-sized industries.
Nylon Mesh Bag Filters: They are re-usable precision filters that have regular sized pore structures and are suitable in the filtration process of ink, paint as well as beverages.
Stainless Steel Bag Filters: They are used in high temperature, high corrosive conditions and hence durable in petrochemical and chemical processing industries. Our Stainless Steel Bag Filter models are engineered for extreme conditions.
Cartridge Type Filters: These filters have pleated components which offer a larger portion of the filtration area in a small size, applicable to the space-saving and high-performance procedures. Pleated Filter Bag options are available for specialized industrial applications.
We also provide Blue Bag Filter, Polypropylene Bag Filters, Cyclone Bag Filter, Multi Bag Filter, Eros Bag Filters Systems, Industrial Filter Bag Cage, Micron Filter Bag, and Pulse Jet Filter Bags to cater to a wide range of filtration needs.
Manufacturing Process of Industrial Bag Filters
As Industrial Bag Filter Manufacturers in Pune, we select premium fabric materials and high-quality stitching for durability.
Step 1: Material Selection: Depending on operating temperature, chemical exposure, and application requirement, the right filter media will be taken like Polyester, Polypropylene, PTFE, or Aramid (Nomex).
Step 2: Fabric Cutting & Shaping: The chosen cloth is cut to the exact size needed; cartridge bags are pleated to expose more surface, whereas standard bags are made in forms of a cylinder.
Step 3: Sewing & Sealing: Filter bags are sewed with strong industrial sewing machines so as to have strong seams and sufficient sealing to be used continuously under high pressure.
Step 4: Support Cage and Core Manufacturing: Metal or plastic support cages and inner/outer cores are produced usually with CNC machines in order to ensure structural stability in use.
Step 5: Quality Control and Testing: Every filter bag is subjected to stringent tests regarding strength of materials, seam, dimensional accuracy and filtration efficiency.
Step 6: Assembly and Housing Installation: The completed filter bags are fitted into carbon steel or stainless steel housings fitted with suspension plates as well as dust collection hoppers.
Step 7: Performance validation and Cleaning Integration: The entire system is put to test in terms of filtration efficiency, airflow capacity, and pressure drop and pulse jet cleaning mechanisms have been incorporated to ensure that dust is removed effectively.
Technical Specifications of Industrial Bag Filter
As Industrial Bag Filter Suppliers in Pune, we have added here a sheet of technical details for reference:
Parameter
Specification
Filter Media
Polyester (Up to 130°C), Nomex/Aramid/PPS (180–220°C), Fiberglass/PTFE (Up to 260°C)
Filtration Efficiency
96% – 99.9%
Filtration Velocity
150 – 350 fpm (Based on dust load)
Operating Pressure
0.5 – 0.7 MPa
Cleaning Mechanism
Pulse Jet System (0.5 – 0.7 MPa compressed air)
Bag Size
Diameter: 4" or 7"; Length: 17" – 32"
Gas Handling Capacity
Up to 83,000 m³/h (Heavy industrial units)
Particle Size Range
1 – 100 microns
Pressure Drop Range
Typically 10 – 20 psi (media strength reference)
Benefits of Industrial Bag Filter
As Industrial Bag Filter Manufacturers in Pune, our bag filters ensure high dust capture efficiency and long operational life.
High Filtration Efficiency: The Bag Filters in industry offer a high level of efficiency up to 99.9, with the fine dust and particulate matter effectively removed in the discharge of cleaner air.
Environmental Compliance: They assist industries to comply with the required emission standards by decreasing considerably dangerous pollutants into the air.
Cost-Effective Operation: Long life filter media and effective cleaning systems reduce maintenance expenses, power consumption and downtimes.
Versatility & Scalability: These filters are adjustable to small to large industries and are suitable in different types and quantities of dust.
Equipment Protection and Material Recovery: They protect downstream equipment and allow recovery of valuable products, increasing efficiency in the process.
Applications of Industrial Bag Filter
As Industrial Bag Filter Suppliers in Pune, our filters are used in cement, steel, and power plants for industrial dust control.
Cement, Steel and Power Generation: They are used to trap dust, metal fumes and fly ash emitted by kilns, furnaces and boilers to provide a proper air pollution measure.
Manufacturing & Foundries: Removes dust, metalworking and fabrication units of wood processing, metal processing, and fabrication units.
Wastewater & Chemical Processing: Automatically removes suspended solids and impurities in wastewater, cooling water, and chemical streams to effectively filter the water.
Food, Beverage and Pharmaceuticals: Facilitates hygienic filtration of drinks, syrups, milk products and pharmaceutical procedures in a bid to preserve product quality.
Mining, Pulp & Automotive Industries: Sieves abrasive substances, working fluid, paint systems and chemical slurries to run a smooth and contamination-free process.
Why Choose Us?
Advanced Filtration Expertise: With over 15 years of industry experience we provide high-performance Industrial Bag Filters with an engineering design to provide durability, precision and maximum dust collection capacity.
Customized & Application-Specific Solutions: Our 50+ team of professionals offers custom filtration system to suit specific process needs with solid technical service.
Assured Quality at Competitive Pricing: Our products are manufactured with high-grade materials and a strong emphasis on quality to guarantee a long service life at an affordable operation.
Padmavati Filt Fab Pvt. Ltd. is trusted Industrial Bag Filter Manufacturers and Suppliers in Pune. We offer high-performance Industrial Bag Filters that provide an efficient method of dust control, environmental compliance and durability. We serve various industrial needs in a very selective and careful manner with developed manufacturing, tailor-made solutions, and high quality standards. We prioritize our performance, durability, and customer satisfaction, which leads to our reliability as a partner of the entire filtration solution. Contact us today to match your application and filtration needs.
FAQ’s
A bag filter is equipment that purifies air or liquid streams of dust and other particles and impurities. It assists in ensuring clean emissions and it also safeguards equipment’s against contaminations.
It operates by pushing dirty air or fluid through filter bags which trap particles whilst letting clean air or fluid move through it. The dust is then removed after a period of time using a cleaning mechanism.
The filtration efficiency of an Industrial Bag Filters is usually between 96 to 99.9 per cent, depending on how they are applied and the filter media applied.
