Padmavati Filt Fab Pvt. Ltd. is trusted Industrial Bag Filter Manufacturers and Suppliers in Bangalore. With 15 years of experience we specializes in high-quality industrial filtration systems in the industry and an ISO certification. We provide industrial air pollution control solutions, mainly high, performance dust capturing filtration equipment, etc. Our products are made to last, be very efficient and require minimal maintenance. Being devoted to the accuracy of production, designing products tailored to the specific needs, and the punctuality of deliveries, we guarantee the regular operation and the environmental standards' full compliance, thereby becoming a reliable partner providing industrial air filtering solutions.
Types of Industrial Bag Filter
We are leading Industrial Bag Filter Manufacturers in Bangalore, we provide various types of bag house filters.
Cartridge Type Filters: These filters have pleated components which offer a larger portion of the filtration area in a small size, applicable to the space-saving and high-performance procedures. Pleated Filter Bag options are available for specialized industrial applications.
Stainless Steel Bag Filters: They are used in high temperature, high corrosive conditions and hence durable in petrochemical and chemical processing industries. Our Stainless Steel Bag Filter models are engineered for extreme conditions.
Pulse Jet Bag Filters: These filters clean the bags with short bursts of compressed air to not halt the operations so that it performs continuously with high efficiency and low maintenance. Our Pulse Jet Bag Filter technology ensures superior cleaning for large-scale operations.
Shaker Bag Filters: Such filters eliminate dust through a mechanical shaking of the bags during offline operation and hence can be used in small to medium-sized industries.
Nylon Mesh Bag Filters: They are re-usable precision filters that have regular sized pore structures and are suitable in the filtration process of ink, paint as well as beverages.
We also provide Blue Bag Filter, Polypropylene Bag Filters, Cyclone Bag Filter, Multi Bag Filter, Eros Bag Filters Systems, Industrial Filter Bag Cage, Micron Filter Bag, and Pulse Jet Filter Bags to cater to a wide range of filtration needs.
Manufacturing Process of Industrial Bag Filters
As Industrial Bag Filter Manufacturers in Bangalore, we select premium fabric materials and high-quality stitching for durability.
Step 1: Material Selection: The suitable filtering media will be selected such as Polyester, Polypropylene, PTFE or Aramid (Nomex) depending on the operating temperature, chemical exposure, and the application requirement.
Step 2: Fabric Cutting & Shaping: Once the fabric was selected, it was cut exactly to the size required; cartridge bags are pleated to give more surface area while standard bags are cylindrical in shape.
Step 3: Sewing & Sealing: Filter bags are sewed with strong industrial sewing machines so as to have strong seams and sufficient sealing to be used continuously under high pressure.
Step 4: Support Cage and Core Manufacturing.: Metal or plastic support cages and inner/outer cores are manufactured mainly with CNC machines to ensure structural stability during use.
Step 5: Quality Control and Testing.: Each filter bag is put through rigorous tests for different parameters such as materials strength, seam, dimensional accuracy and filtration efficiency.
Step 6: Assembly and Housing Installation.: After completion, filter bags that use carbon steel or stainless steel housings with suspension plates and dust collection hoppers are properly fitted.
Step 7: Performance validation and Cleaning Integration.: The whole setup is tested for filtration efficiency, airflow capacity, pressure drop, and pulse jet.
Technical Specifications of Industrial Bag Filter
As Industrial Bag Filter Suppliers in Bangalore, we have added here a sheet of technical details for these filters.
Parameter
Specification
Filter Media
Polyester (Up to 130°C), Nomex/Aramid/PPS (180–220°C), Fiberglass/PTFE (Up to 260°C)
Filtration Efficiency
96% – 99.9%
Filtration Velocity
150 – 350 fpm (Based on dust load)
Operating Pressure
0.5 – 0.7 MPa
Cleaning Mechanism
Pulse Jet System (0.5 – 0.7 MPa compressed air)
Bag Size
Diameter: 4" or 7"; Length: 17" – 32"
Gas Handling Capacity
Up to 83,000 m³/h (Heavy industrial units)
Particle Size Range
1 – 100 microns
Pressure Drop Range
Typically 10 – 20 psi (media strength reference)
Benefits of Industrial Bag Filter
As Industrial Bag Filter Manufacturers in Bangalore, our bag filters ensure high dust capture efficiency and long operational life.
High Filtration Efficiency: The Bag Filters in industry offer a high level of efficiency up to 99.9, with the fine dust and particulate matter effectively removed in the discharge of cleaner air.
Environmental Compliance: They assist industries to comply with the required emission standards by decreasing considerably dangerous pollutants into the air.
Cost-Effective Operation: Long life filter media and effective cleaning systems reduce maintenance expenses, power consumption and downtimes.
Versatility & Scalability: These filters are adjustable to small to large industries and are suitable in different types and quantities of dust.
Equipment Protection and Material Recovery: They protect downstream equipment and allow recovery of valuable products, increasing efficiency in the process.
Applications of Industrial Bag Filter
As Industrial Bag Filter Suppliers in Bangalore, our filters are used in cement, steel, and power plants for industrial dust control.
Mining, Pulp & Automotive Industries: Sieves abrasive substances, working fluid, paint systems and chemical slurries to run a smooth and contamination-free process.
Cement, Steel and Power Generation: They are used to trap dust, metal fumes and fly ash emitted by kilns, furnaces and boilers to provide a proper air pollution measure.
Manufacturing & Foundries: Removes dust, metalworking and fabrication units of wood processing, metal processing, and fabrication units.
Wastewater & Chemical Processing: Automatically removes suspended solids and impurities in wastewater, cooling water, and chemical streams to effectively filter the water.
Food, Beverage and Pharmaceuticals: Facilitates hygienic filtration of drinks, syrups, milk products and pharmaceutical procedures in a bid to preserve product quality.
Why Choose Us?
Advanced Filtration Expertise: With over 15 years of industry experience we provide high-performance Industrial Bag Filters with an engineering design to provide durability, precision and maximum dust collection capacity.
Customized & Application-Specific Solutions: Our 50+ team of professionals offers custom filtration system to suit specific process needs with solid technical service.
Assured Quality at Competitive Pricing: Our products are manufactured with high-grade materials and a strong emphasis on quality to guarantee a long service life at an affordable operation.
Padmavati Filt Fab Pvt. Ltd. is trusted Industrial Bag Filter Manufacturers and Suppliers in Bangalore. We provide high-performance Industrial Bag Filters that provide an efficient method of dust control, environmental compliance and durability. We serve various industrial needs in a very selective and careful manner with developed manufacturing, tailor-made solutions, and high quality standards. We prioritize our performance, durability, and customer satisfaction, which leads to our reliability as a partner of the entire filtration solution. Contact us today to match your application and filtration needs.
FAQ’s
A bag filter is equipment that purifies air or liquid streams of dust and other particles and impurities. It assists in ensuring clean emissions and it also safeguards equipment’s against contaminations.
It operates by pushing dirty air or fluid through filter bags which trap particles whilst letting clean air or fluid move through it. The dust is then removed after a period of time using a cleaning mechanism.
The filtration efficiency of an Industrial Bag Filters is usually between 96 to 99.9 per cent, depending on how they are applied and the filter media applied.
