Padmavati Filt Fab Pvt. Ltd. is trusted High Flow Filter Manufacturers and Suppliers in Bangalore. With 20+ years of experience and ISO certified firm, our Filters are made to be highly efficient and high flow rates. Our filters are the most suitable in industrial, commercial, and water treatment processes because we guarantee high levels of performance and we also eliminate contaminants. We provide the highest quality and hygienic filtration solutions with long service life, durable construction and precision engineering, including reliable Full-flow Filter solutions for demanding systems.
About High Flow Filter
They are designed to process high amounts of fluid or air and the process is efficient in terms of contaminant removal. High Flow Filters are designed to have a constant performance, durability and minimal maintenance and thus are more suitable in the applications of industrial, commercial and water treatment where high flow rate is very essential. Our range also includes High Pressure Filter options for systems operating under elevated pressure conditions.
Types of High Flow Filter
As High Flow Filter Manufacturers in Bangalore, we supply customized high flow cartridges for heavy-duty processing units.
Pleated High Flow Cartridges (Polypropylene/Glass Fiber): These cartridges are designed with a large diameter and multi-layer pleats to maximize the dirt-holding capacity and reduce the flow rates usually by using many standard filters.
Activated Carbon High Flow Cartridges: They can be used to remove chlorine, odours, taste and sediment making sure that the water or fluid is clean and safe.
DPU 600 High-Flow Series Filter: Bulk filters designed with high dirt load, long life, and replacement of cartridges without tools, to save time on maintenance, are designed in industrial and municipal scale. Our DPU 600 HIGH-FLOW SERIES FILTER is specially engineered for continuous high-capacity operations.
Plastic High Flow Water Filter: They are designed using BPA-free food grade polymers with antimicrobial coating, which makes them durable, safe, and efficient water filters at home and in the business. This Plastic High Flow Water Filter range ensures hygienic and lightweight filtration performance.
Manufacturing Process of High Flow Filter
As High Flow Filter Manufacturers in Bangalore, we use advanced pleating technology to maximize filtration surface area and flow capacity.
Raw Material Selection: Our materials are of high quality, mostly poly propylene and are chosen carefully so that they can be chemically compatible and meet the food grade standards.
Media Pleating: Non-woven fabrics and support layers are pleated in a specific manner to enhance area and make maxim of dirt-holding capacity.
Ultrasonic Sealing: The edges of pleated media are welded through ultrasonic welding, removing the adhesives, and avoiding contamination.
Assembly and Fabrication: The pleated media is combined with a solid central core plus an outer cage to enhance the strength and structural integrity.
End Cap Welding: The assembly is provided with durable end caps welded in such a way that they produce a single-opening filter design.
Final Testing and Quality Check: Every filter is tested with high efficiency of particle removal and with pressure loss to achieve consistency and reliability, including specialized High Temperature Filters for elevated operating environments.
Technical Specifications of High Flow Filter
As High Flow Filter Suppliers in Bangalore, we offer filters with micron ratings ranging from 1 µm to 100 µm.
Specification
Details
Flow Rate
Up to 120 m³/hr
Micron Rating
0.5 µm – 100 µm
Filtration Efficiency
≥ 99.98%
Pressure Drop
< 0.25 bar @ rated flow
Dirt Holding Capacity
High-load (15kg+)
Operating Pressure
Up to 10 bar
Maximum Temperature
120°C (Standard) / 250°C (High-Temp)
Cartridge Length
20”, 40”, 60”
Filter Area
Up to 30 m²
Flow Consistency
±2% variation
Filtration Mode
Inside-Out
Replacement Cycle
6–12 months avg
Media Type
Pleated nano-fiber
End Cap
Stainless Steel / PP
Core Support
SS 304 perforated
Housing Material
Polypropylene / SS 316L
O-ring Style
Double-layered seal
Outer Cage
Molded PP / SS weld mesh
Connection Type
DOE / SOE / Flange
Features of High Flow Filter
As High Flow Filter Manufacturers in Bangalore, we provide durable and corrosion-resistant filtration solutions.
Enhanced Flow & Surface Area: The higher pleated design offers flow rates up to 5x higher than conventional filters, which guarantees effective filtration of high demand systems.
Low Pressure Drop: Optimized construction reduces the flow resistance to minimum to conserve energy and keep the system operating at maximum efficiency.
High Contaminant Capacity: Multi-layered media has a greater response to dirt and debris, prolonging service life and decreasing the number of maintenance wishes.
Inside-Out Filtration: Flow design is designed to be secure and efficient with easy replacement that is hassle free with consistent filtration efficiency, similar to a Suction Filters Full Flow Filter configuration.
Reusable Options: Some of the models can be washed and reused, providing flexibility and long-lasting cost-efficiency both in air and fluid filtration.
Applications of High Flow Filter
As High Flow Filter Suppliers in Bangalore, our products are ideal for large-scale industrial liquid processing.
Water Treatment and Desalination: Coats membranes and equipment in municipal and industrial water systems and guarantees clean, safe and reliable water.
Oil & Gas Industry: Through refining and petrochemical processes, it removes particulates in fluids protecting equipment and keeping efficiency in operation.
Food & Beverage Production: Makes beverages and edible oils clear, enhancing the product quality, safety and shelf life.
Pharmaceuticals & Biotechnology: Supplies high-purity, sterile water in large quantity, in large quantities, to large-scale production, to a high standard of quality.
Industrial and Power Generation: Ensures efficiency of the cooling water, manufacturing and processing systems by trapping debris and safeguarding equipment’s, including integration with Metal Flow Return Filter systems where required.
Why Choose Us?
Superior Performance: Our filters are able to provide high dirt-holding capacity, and the constant flow of the filter is to provide consistent filtration.
Durable & Long-Lasting: Our filters are designed using the best materials and hence they do not corrode and need minimum maintenance.
Customer-Focused Solutions: We offer customizable designs and easy installable flow filters that can assist you in minimizing downtimes and the overall costs.
Padmavati Filt Fab Pvt. Ltd. is leading High Flow Filter Manufacturers and Suppliers in Bangalore. We provide high performance filters at reasonable prices. We have more than 500 happy clients and thus work towards offering quality filtration systems that will increase the efficiency of systems. We have a highly qualified team of engineers that is constantly working on new materials and technologies and we provide extensive training and support in technical support of our filters in order to have them painlessly fit in your workflow. For more details, connect with us.
FAQ’s
It has high dirt-holding capacity and high service life, and is operated on a large filtration surface and depth media to capture the contaminants in the media.
Select the micron rating depending on the size of the particle you wish to eliminate– Smaller microns are used to eliminate finer particles but will need more frequent changing.
They have increased flow capacity, extended service, decreased replacements, reduced pressure drop and reduced operational costs.
