Padmavati Filt Fab Pvt. Ltd. is a leading Dust Collector Bag Manufacturers in Sambhaji Nagar and Suppliers in Sambhaji Nagar. We have been in business for over 15 years specializing in manufacturing practical and application specific filtration products. We are a Certified company under ZED Bronze, ISO 9001:2015 System and Importer-Exporter Code (IEC). We produce and sell Dust Collector Bags, Industrial Bag Filters, Dust Collector Cartridges, Filter Bags and other industrial filters and filter bags.
Filter bags are designed and supplied based on the characteristics of dust, air volume, working temperature, moisture, chemical and etc., depending on the dust collection system design and dust filtering requirements. We can provide a variety of filter media, top ring arrangements, seam constructions and surface finishes for our Dust Collector Bags that can be used in various industrial applications.
What is dust collector bag?
Dust Collector Bag is a fabric filter element in industrial dust collector to separate the dust and particulate matter from contaminated air and process gases. Dust particles are trapped on the surface or within the structure of the filter media, the dust-laden air passes through the filter media.
Dust Collector Bags can be produced in polyester, polypropylene, PAN mixed felt, Nomex, PPS, P84, PTFE and woven glass fabric. The material is chosen based on the temperature, dust type, chemical properties, moisture and desired filtration performance.
What is the working principle of dust collector bag?
Being a leading Dust Collector Bag Manufacturers in Sambhaji Nagar, We have mentioned the working process such as below:
Dust-Laden Air Entry- Dust containing air is brought into the dust collection system by the dust inlet. Dust particles are lifted up in the airflow from the manufacturing, material handling, grinding, mixing, conveying or other industrial processes.
Air Distribution: The incoming air is distributed inside of the dust collector in such a way that the dust is distributed in a controlled manner to the filter bags.
Dust Filtration- The contaminated air passes through the Dust Collector Bag media. Dust particles are collected outside on the outside of the bag, while clean air flows through the filter fabric.
Formation of dust cake- During operation, a layer of the collected dust (dust cake) would form on the filter surface. Depending on the design and operating conditions, this layer can be part of the filter layer.
Filter Cleaning- In pulse-jet systems, dust is removed from the filter bags by a pulse of compressed air. The separated dust is dropped into the collection hopper where it is further processed.
Clean Air Discharge- The filtered air is discharged from the filter media and then goes through the clean air part of the dust collector and comes out of the filter outlet.
What are Different Types of Dust Collector Bags We Provide?
As experienced Dust Collector Bag Manufacturers in Sambhaji Nagar, we provide different filter bag configurations according to dust characteristics, temperature, airflow, cleaning method and dust collector design.
PPS Dust Collector Bags- Theseare suitable for selected industrial applications involving higher temperatures and chemically demanding conditions. They are commonly considered where resistance to moisture and certain chemicals is required.
Cyclone Dust Collector- Itseparates dust particles from an air stream using centrifugal action. Dust-laden air enters the cyclone and follows a rotating flow pattern, causing heavier particles to move toward the outer wall and fall into the collection section.
PTFE Dust Collector Bags- Thisused for demanding filtration applications where high chemical resistance and high-temperature capability are required. PTFE membrane finishes can also be selected where enhanced surface filtration is required.
Cartridge Dust Collectors- Ituse pleated filter cartridges to provide a large filtration surface within a compact arrangement. The pleated media allows more filtration area to be accommodated in a relatively small space.
Technical Specification of Dust Collector Bag
As Dust Collector Bag Suppliers in Sambhaji Nagar, we provide filter bags in different specifications depending on the dust collector, operating conditions and application requirements.
Snap Band / Ring Type / Collar Type / Plain / Open / Mount / Custom
Vertical Seam
Welded / Stitched
Temperature Range
80°C–260°C / 176°F–500°F
Surface Finish
Oil & Water Repellent / Fire Retardant / Flame Resistant / PTFE / Custom
Anti-Static Option
Available, typically < 10⁸ Ω
PTFE Membrane
Available
Bag Diameter
100–180 mm
Bag Length
500–3000 mm
Air Permeability
50–250 L/dm²/min
Dust Loading
1–100 g/m³
Cleaning Method
Pulse Jet / Reverse Air / Application-Specific
Pulse Jet Pressure
4–7 bar
Installation
Customized according to Dust Collector
Bottom Construction
Disc Bottom / Cuff / Customized
Operating Pressure
-5000 to +5000 Pa
Filtration Efficiency
Up to 99.9%
Filtration Area
1–2.5 m² per Bag
Bag Wall Thickness
1.5–3.0 mm
Operating Air-to-Cloth Ratio
0.8–2.0 m/min
Key Features of Dust Collector Bag
As Dust Collector Bag Suppliers in Sambhaji Nagar, Padmavati Filt Fab Pvt. Ltd. develops filter bags with different construction and media options according to industrial requirements.
Multiple Filter Media Options- Dust Collector Bags can be supplied in polyester, polypropylene, PAN mixed felt, Nomex, PPS, P84, PTFE and woven glass fabric.
Different Top Ring Designs- Snap band, ring type, collar type, plain, open, mount and customized top arrangements can be selected according to dust collector design.
High-Temperature Options- Suitable filter media can be selected for applications involving elevated operating temperatures.
Customized Construction- Bag dimensions, seam construction, top and bottom arrangements can be developed according to equipment requirements.
Surface Treatment Options- Oil and water repellent, fire-retardant, flame-resistant and other finishes can be selected according to application requirements.
Where Dust Collector Bag is Applicable?
As Dust Collector Bag Dealers in Sambhaji Nagar, our products can be used across several industrial sectors where dust, powder and particulate matter need to be controlled.
Cement Industry- Dust Collector Bags can be used for dust generated during crushing, grinding, conveying, material handling and other cement manufacturing processes.
Steel and Ferrous Metal Industry- Suitable filter bags can be used for controlling dust generated during metal processing and other high-dust operations.
Power Plants- High-temperature filter media can be selected for suitable dust and flue-gas filtration applications in power generation facilities.
Chemical Industry- Filter bags can be selected according to chemical compatibility, dust characteristics, temperature and moisture conditions.
Pharmaceutical Industry- Dust collection systems can help control powder and particulate matter generated during pharmaceutical manufacturing and material handling.
How Does a Dust Collector Bag Cost Determine?
The Cost of Dust Collector Bag depends on the filter media, bag dimensions, construction, finish and operating conditions rather than one fixed price.
Filter media.
Bag diameter and length.
Required temperature resistance.
Top ring design.
Seam construction.
Why Choose Padmavati Filt Fab Pvt. Ltd.?
Customized Filter Bag Solutions- We develop Dust Collector Bags according to bag dimensions, filter media, temperature, dust characteristics, cleaning method and equipment requirements.
Wide Media Selection- Our Dust Collector Bags are available in polyester, polypropylene, PAN mixed felt, Nomex, PPS, P84, PTFE and woven glass fabric options.
Industrial Filtration Experience- With more than 15 years of experience, we provide filtration products for air, water, industrial and process applications.
Quality-Focused Manufacturing- Our company follows a quality-focused manufacturing approach and is listed as ZED Bronze and ISO 9001:2015 System Certified.
Padmavati Filt Fab Pvt. Ltd. is leading Dust Collector Bag Manufacturers and Suppliers in Sambhaji Nagar, we provide solutions using different filter media, bag constructions, surface finishes and temperature options. Our product range can support applications in cement, steel, chemical, pharmaceutical, power, paint, food and paper industries.Along with Dust Collector Bags, we also provide solutions related to Cyclone Dust Collector and Cartridge Dust Collectors, depending on the required dust separation method and process conditions. Contact us for suitable Dust Collector Bag solutions designed according to your industrial filtration requirements.
FAQs
PAN mixed felt.
Nomex.
PPS.
P84.
PTFE.
Identify the type of dust.
Check the operating temperature.
Determine the required airflow.
Consider moisture and chemical exposure.
Separation of coarse and heavier dust particles.
Pre-separation before a bag filter.
Reduction of dust loading on final filtration equipment.
Material handling and selected industrial dust applications.